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Rohan Kendall
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Metals
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Steel and steel-making raw materials

World steel production is forecast to grow by 5.3 per cent to 1.42 billion tonnes in 2008 and a further 5.4 per cent to 1.49 billion tonnes in 2009. This overall strong growth in world steel production masks differences in production growth across regions. Steel production is expected to grow most rapidly in developing and transition economies, underpinned by their strong steel demand. In contrast, steel production in the United States and the European Union is expected to be weak because of lower demand associated with lower economic growth. Low steel production growth in the United States and the European Union also reflects the longer term trend of relocating steel production facilities from developed countries to the developing world.

As a result of the strong overall growth in world steel production, demand for steel-making raw materials, such as metallurgical coal and iron ore, is forecast to remain strong.

Substantial rises in raw material prices
Iron ore price negotiations continuing
The current round of iron ore contract price negotiations has so far resulted in Brazilian company, Vale, settling prices for iron ore fines 65 to 71 per cent higher for the 2008 Japanese financial year (JFY, April to March).

Contract prices for Australian iron ore are yet to be settled because Rio Tinto and BHP Billiton are attempting to obtain a larger price increase than Vale. Shipping rates have risen substantially in the past 12 months which, because of the shorter distance, makes the landed cost of Australian iron ore much lower than the landed cost of Brazilian iron ore in Asia. Consequently, Australian iron ore producers believe they should obtain a larger free-on-board contract price rise than Brazilian miners to narrow the gap between the landed cost of Australian and Brazilian iron ore in Asia.

When contract prices for Australian iron ore are eventually settled, it is expected to be the sixth consecutive year of price increases. This reflects ongoing growth in global iron ore demand, driven in particular by steel production in China. Higher labour and equipment costs have increased production costs for iron ore miners and placed further upward pressure on iron ore prices.
Metallurgical coal prices triple
Contract prices for most hard coking coals have tripled for JFY 2008 rising to around US$300 a tonne for premium hard coking coal. Significant contributing factors to the large rise in contract prices include strong global demand for metallurgical coals associated with growing steel production, supply difficulties resulting from congested Australian coal export infrastructure and high rainfall in Queensland during the March quarter 2008.
Asia driving steel consumption growth…
World steel consumption is forecast to grow by 5.7 per cent to 1.40 billion tonnes in 2008 and by a further 5.4 per cent to 1.47 billion tonnes in 2009. Economic growth is assumed to average 7.6 per cent in non-OECD Asia during that period, and will provide the main impetus for increased world steel consumption.

Steel consumption in China and India will continue its strong expansion, as steel intensive industries, such as automobile manufacturing, electrical appliance manufacturing and construction, are expected to grow strongly in line with rising incomes and infrastructure spending. Steel consumption in China may also be boosted by reconstruction following the earthquake in Sichuan province in May. Combined, China and India are expected to account for about two-thirds of the increase in global steel consumption in 2008 and 2009.
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World steel outlook
2006 2007 2008 f 2009 f
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Crude steel consumption (Mt)
EU 27 213 218 222 223
United States 129 123 123 125
Brazil 21 22 23 24
Russia 43 46 50 53
China 384 438 482 528
Japan 83 83 84 84
Korea, Rep. of 52 53 56 58
Chinese Taipei 24 25 25 27
India 49 54 59 65
World steel consumption 1 239 1 322 1 398 1 473
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Crude steel production (Mt)
EU 27 207 210 214 216
United States 99 98 100 101
Brazil 31 34 35 37
Russia 71 72 76 80
China 423 489 533 586
Japan 116 120 121 121
Korea, Rep. of 48 51 53 54
Chinese Taipei 20 20 21 22
India 49 53 57 61
World steel production 1 250 1 344 1 415 1 492
f ABARE forecast.
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…while US and Europe negatively affected by economic downturn
Steel consumption in the United States is forecast to be flat in 2008 and 2009 mainly because tightening credit market conditions have reduced construction activity. US steel consumption is also being adversely affected by greater import competition for manufactured products from the developing world, particularly in Asia.

Steel consumption in Europe is forecast to grow by an annual average of 2.5 per cent in 2008 and 2009, but growth across the continent is expected to be uneven. Steel consumption in the European Union is expected to grow slowly because economic growth in some of its largest members, such as Germany and Italy, is expected to be affected by the financial market difficulties. However, steel consumption in transitional economies, such as the Russian Federation, is expected to grow strongly. Contributing factors to this growth include rapid expansion of the oil and gas sector, replacing ageing infrastructure, and strong growth in household incomes flowing through to higher demand for housing and steel intensive manufactured goods, such as automobiles and household appliances.
Steel production expanding…
World steel production is forecast to grow by 5.3 per cent to 1.42 billion tonnes in 2008 and a further 5.4 per cent to 1.49 billion tonnes in 2009. Much of this growth is expected to occur in emerging economies, particularly China and India, where steel mills are located close to end-use markets and production costs are relatively lower.

Steel production is also forecast to grow rapidly in countries such as the Russian Federation and the Ukraine at around 5 per cent a year. Growth in steel production in these countries can be attributed to their transition toward market based economies that has led to increased private investment in steel-making facilities and improved efficiency. The Russian and Ukraine steel industries are export focused and high steel prices in their major export markets of Europe and Asia have also encouraged production increases.
…but slower growth in China in 2008
Steel production in China is expected to grow by 9 per cent to 533 million tonnes in 2008 and accelerate in 2009 to grow by 10 per cent to 586 million tonnes. The slower growth in 2008 is attributable to several short-term disruptions including southern China’s severe snow storms in February, an earthquake in Sichuan province in May and the expected closure of Beijing’s steel mills during the Olympic Games in August 2008.
Rapid growth in iron ore supply

Global iron ore production is forecast to grow by 11 per cent in 2008 to 1.8 billion tonnes and a further 8 per cent in 2009 to 2 billion tonnes. Most of this increase is expected to occur in Australia, Brazil and China.

Strong growth in Australian and Brazilian iron ore production and exports
The volume of Australian iron ore exports is forecast to grow by 23 per cent in 2008 to 328 million tonnes and a further 15 per cent to 377 million tonnes in 2009.

The increase in exports in 2008 and 2009 reflects the start up of several iron ore projects. The largest is Fortescue Metals’ Pilbara iron ore project (55 million tonne a year capacity), which commenced exports in May. Rio Tinto commissioned two projects in the second half of 2007 that will contribute to higher exports over the next two years; the 22 million tonne a year Hope Downs iron ore mine and an expansion of the Yandicoogina mine, providing an additional 16 million tonnes a year. BHP Billiton also completed the Rapid Growth 3 iron ore project (additional 20 million tonnes year) in late 2007, which should add to production and export volumes as it increases output. Further details on Australia’s iron ore projects are available from ABARE’s Major Australian Minerals and Energy Development Projects (April 2008).

Iron ore exports from Brazil are forecast to increase by 14 per cent to
306 million tonnes in 2008 and a further 13 per cent to 345 million tonnes in 2009. Increases in Brazil’s exports are being driven by capacity expansions by Vale in response to high prices and strong world demand. Consequently, production increases are expected from Vale’s Mariana, Minas Centrais and Carajas iron ore systems.

Production increases are also expected from Brazil’s smaller iron ore miners. Casa de Pedra and MMX are both increasing production from recently completed mine expansions, although these smaller producers are more focused on supplying the Brazilian steel industry and are not expected to add significantly to export growth.
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World iron ore trade outlook (Mt)
2006 2007 2008 f 2009 f
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Iron ore imports
EU 27 170 174 177 179
Japan 134 139 143 143
China 326 384 435 487
 Korea, Rep. of 44 44 48 49
Chinese Taipei 15 16 16 16
World imports 765 835 924 999
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Iron ore exports
Australia 247 267 328 377
Brazil 247 269 306 345
India 86 93 100 94
Canada 28 28 30 30
South Africa 27 32 35 39
Sweden 18 20 22 24
World exports 765 835 924 999
f ABARE forecast.
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Strong growth in China’s iron ore production and imports

Iron ore production in China (adjusted to world average iron content) increased by 20 per cent in 2007 to 332 million tonnes, which now makes China the world’s second largest iron ore producer behind Brazil.

China’s production of iron ore is forecast to rise by a further 13 per cent to around 375 million tonnes in 2008 and by 9 per cent to around 410 million tonnes in 2009. The large increase in production is being driven by mining investment in response to high prices.
Despite the increase in domestic iron ore production, China will still require large increases in imports to meet demand from its growing steel industry. China’s iron ore imports are forecast to rise by 13 per cent in 2008 to 435 million tonnes and a further 12 per cent to around 490 million tonnes in 2009.

Indian iron ore exports to fall in 2009

Exports of iron ore from India are forecast to rise in 2008 as producers look to benefit from high spot prices in China. However, a combination of export taxes and inefficient infrastructure places Indian iron ore exporters higher up the cost curve relative to Australian and Brazilian exporters. With the increased amount of iron ore becoming available from Australia, Brazil and China in the next two years, it is expected iron ore spot prices will decline in 2009 and exports of high-cost Indian iron ore will fall. In addition, strong domestic demand would suggest that iron ore is likely to be directed to India’s domestic markets rather than for export.

Metallurgical coal supply constraints persisting

World metallurgical coal trade is forecast to increase by 3.0 per cent in 2008, limited by the flood damage in Queensland’s Bowen Basin early in the year. Australian metallurgical coal exports, which account for around 60 per cent of global metallurgical coal trade, fell by 6 million tonnes in the March quarter 2008 as a result of the floods. Congestion in Australia’s coal supply chains, particularly in relation to ports and rail, implies that a significant proportion of these lost exports is unlikely to be made up during the remainder of 2008.

In 2009, world metallurgical coal trade is forecast to increase by 7 per cent to around 250 million tonnes. An expected recovery in exports from Australia supported by increased production and infrastructure capacity will underpin the increase.

Rising metallurgical coal prices are also expected to provide an incentive for increased production elsewhere in the world. In particular, China is increasing output to meet demand from its steel industry. Production and exports from North America and the Russian Federation are also expected to rise in response to significantly higher world prices. However, growth in these regions may be limited by port and rail capacity.

Metallurgical coal imports rising in India

World demand for metallurgical coal is expected to continue rising strongly in 2008 and 2009 in line with growth in blast furnace output. World metallurgical coal consumption is forecast to grow by an average of 5.5 per cent a year in 2008 and 2009 with China and India being the main drivers of growth.

Metallurgical coal imports are forecast to grow most rapidly in India at an average of 15 per cent a year in 2008 and 2009. The forecast strong growth in India’s steel production and the low quality of domestic metallurgical coal reserves are expected to lead to an increased reliance on imports. China, on the other hand, has good quality domestic metallurgical coal reserves and, because of a tight global market, is expected to focus on increasing domestic coal production to satisfy demand.

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World metallurgical coal trade outlook (Mt)
2006
2007
2008 f
2009 f
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Metallurgical coal imports
EU 27
53
55
57
58
Japan
60
64
65
65
China
9
10
12
13
Korea, Rep. of
20
22
22
23
Chinese Taipei
6
7
7
7
India
19
22
25
29
Brazil
13
15
16
17
World imports
219
229
236
253
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Metallurgical coal exports
Australia
124
138
135
149
Canada
25
27
29
31
United States
25
29
32
35
Russia
10
13
15
16
World exports
219
229
236
253
f ABARE forecast.
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Australian iron ore and coal export earnings to rise substantially

Significant rises in iron ore and metallurgical coal prices and forecast increases in volumes shipped are expected to lead to substantial increases in Australia’s export earnings from these commodities.

In 2007-08, a 9.5 per cent increase in iron ore contract prices and a 15 per cent increase in volumes shipped are estimated to have led to iron ore export earnings totalling $20 billion, 32 per cent higher than in 2006-07. For 2008-09, a further rise in iron ore contract prices and a forecast 18 per cent rise in export volumes are expected to lift export earnings by 72 per cent to $35 billion.

Export earnings from metallurgical coal are estimated to have increased by 17 per cent in 2007-08 because of higher contract prices in the June quarter. Negotiated coal contract prices took effect for 12 months starting in April 2008 and the significantly higher negotiated prices in the June quarter are expected to more than offset lower contract prices that applied for the first three quarters, limited growth in export volumes and the stronger Australian dollar. For 2008-09, a tripling of metallurgical coal prices and an increase in export volumes, is forecast to lead to metallurgical coal export earnings more than doubling to around $39 billion.

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Iron ore and steel outlook
 
2006
2007
s
2008-09
f
% change
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Production
Iron and steel s
Mt
8.01
8.15
8.41
 3.2
Iron ore
Mt
287.7
324.2
377.9
 16.6
Metallurgical coal
Mt
141.9
135.2
150.5
 11.3
Exports
Iron and steel
Mt
2.65
2.32
2.55
 9.9
–  value
A$m
1 743
1 818
2 077
 14.2
Iron ore
Mt
257.4
296.2
349.9
 18.1
–  value
A$m
15 512
20 484
35 262
 72.1
Metallurgical coal
Mt
 132
 135
 144
 6.7
–  value
A$m
15 039
17 535
39 068
 122.8
 
f ABARE forecast. s ABARE estimate.